CatalogueBoilersBiomass Fired Boiler

Biomass Fired Boiler

We engineer and supply Biomass Fired Boiler as part of complete industrial heating and utility solutions. Share your capacity, fuel type, application, and site details — our team will recommend a suitable configuration and quote.

About Biomass Fired Boiler

Gyantosh's Biomass Fired Steam Boilers are engineered to deliver reliable, energy-efficient, and environmentally sustainable steam generation by utilizing a wide variety of renewable biomass fuels. Designed for industries seeking to reduce fuel costs and minimize their environmental impact, these boilers combine advanced combustion technology with robust engineering to provide dependable steam generation for diverse industrial applications.

Our Biomass Fired Boilers are capable of efficiently utilizing bagasse, wood chips, sawdust, biomass pellets, coconut shells, palm shells, cotton stalks, corn cobs, groundnut shells, mustard stalks, sugarcane trash, and other agricultural or forestry residues, making them one of the most versatile steam generation solutions available. Their ability to operate on multiple biomass fuels provides industries with the flexibility to utilize locally available renewable resources while significantly reducing dependence on conventional fossil fuels.

Designed with a large combustion chamber, optimized heat transfer surfaces, and advanced grate technology, our Biomass Fired Boilers ensure complete fuel combustion, maximum heat recovery, and reduced flue gas losses. The carefully engineered furnace accommodates varying fuel sizes, moisture content, and calorific values, ensuring stable combustion and consistent steam generation even when different biomass fuels are used throughout the year.

Manufactured using premium boiler-grade steel and precision-engineered pressure parts, every boiler is built for long service life, operational safety, and reliable performance under continuous industrial operation. The rugged construction, efficient combustion system, and simplified maintenance make these boilers an ideal choice for industries requiring uninterrupted steam while lowering operating costs and improving overall energy efficiency.

By converting renewable biomass into valuable thermal energy, our Biomass Fired Boilers help industries reduce greenhouse gas emissions, support sustainable manufacturing practices, and comply with increasingly stringent environmental regulations. This makes them an excellent investment for organizations committed to cleaner energy and long-term operational savings.

Whether steam is required for process heating, drying, sterilization, chemical manufacturing, food processing, textile production, pharmaceuticals, paper manufacturing, distillation, or other industrial applications, our Biomass Fired Steam Boilers provide dependable, cost-effective, and environmentally responsible steam generation.

Available in capacities ranging from 0.5 TPH to 25 TPH, these boilers can be customized to suit varying steam capacities, operating pressures, fuel characteristics, and process requirements.

Our Biomass Fired Steam Boilers are suitable for both greenfield industrial projects and modernization of existing steam generation systems, providing industries with a reliable, future-ready solution that combines operational efficiency with renewable energy utilization.

Key Features

  • Designed for efficient combustion of multiple biomass fuels
  • High thermal efficiency with optimized furnace and heat transfer design
  • Large combustion chamber for complete biomass combustion
  • Exceptional fuel flexibility with minimal operational adjustments
  • Stable steam generation under varying fuel conditions
  • Low fuel consumption and reduced operating costs
  • Heavy-duty construction for long operational life
  • Optimized combustion for varying moisture content fuels
  • Robust pressure parts manufactured from certified boiler-grade steel
  • Uniform heat distribution for improved steam quality
  • Easy inspection, cleaning, and maintenance
  • Available with manual, semi-automatic, or automatic fuel feeding systems
  • Compatible with advanced emission control equipment
  • Reliable performance under continuous industrial operation
  • Manufactured in compliance with applicable boiler standards

Biomass Fired Boiler Specification

Fuel Type
Bagasse, Wood Chips, Shells, Stalks, and other biomass residues
Capacity Range
0.5 TPH – 25 TPH
Working Pressure
10.54, 15, 17.5, 21 kg/cm²(g) and higher on request
Design Pressure
Up to 17.5 kg/cm²(g), higher on request
Efficiency
82–88% (GCV basis)
Configuration
Fire Tube / Water Tube
IBR Compliance
Available (IBR & NIBR)
Combustion System
Travelling Grate / Reciprocating Grate
Fuel Feed
Manual / Semi-Automatic / Fully Automatic
Mounting
Skid Mounted / Site Erected

Fuels Used

BagasseWood ChipsWood WasteSawdustBiomass PelletsGroundnut ShellsCoconut ShellsPalm ShellsCotton StalksCorn CobsSugarcane TrashMustard StalksBamboo WasteForestry ResiduesMixed Agricultural Residues
Steam Generation Capacity
0.5 TPH to 25 TPH
Custom capacities available on request
Operating Pressures
10.54 kg/cm²(g)15 kg/cm²(g)17.5 kg/cm²(g)21 kg/cm²(g)
Higher values available for specialized applications

Combustion Technology

Travelling Grate Combustion

Provides continuous fuel movement, efficient combustion, uniform heat distribution, and excellent fuel burnout, making it ideal for a wide range of biomass fuels.

Reciprocating Grate Combustion

Suitable for biomass fuels with varying moisture content and particle sizes. Continuous movement of the grate improves combustion stability and ash discharge.

Water-Cooled Furnace (Optional)

Available for higher-capacity applications requiring improved furnace durability, enhanced heat absorption, and reduced refractory maintenance.

Optimized Multi-Zone Air Distribution

Primary and secondary air systems are carefully balanced to maximize combustion efficiency, improve flame stability, and reduce smoke and particulate emissions.

Balanced Draft System

Maintains optimum furnace pressure and airflow for safe, efficient, and stable boiler operation across varying steam loads.

Applications

Process Steam GenerationProcess HeatingDrying OperationsSterilizationChemical ProcessingFood ProcessingPharmaceutical ManufacturingTextile Dyeing & ProcessingPaper & Pulp ManufacturingDistillationIndustrial HeatingPower Cogeneration Support

Industries Served

Sugar MillsFood Processing PlantsTextile IndustryPaper & Pulp IndustryChemical IndustriesPharmaceutical PlantsDistilleries & BreweriesDairy Processing PlantsEdible Oil ProcessingRubber IndustryPackaging IndustryFMCG ManufacturingAgro Processing IndustriesEngineering & Manufacturing UnitsRenewable Energy Projects

Advantages

Exceptional Fuel Flexibility

Operate efficiently on a wide variety of biomass fuels, allowing industries to switch between locally available renewable fuels without significant modifications.

Lower Operating Cost

Renewable biomass fuels are often more economical than conventional fossil fuels, significantly reducing the overall cost of steam generation.

High Thermal Efficiency

Optimized furnace design, advanced combustion systems, and efficient heat transfer maximize energy extraction while minimizing fuel consumption.

Sustainable Energy Solution

Utilizing renewable biomass helps reduce dependence on fossil fuels and supports environmentally responsible industrial operations.

Reliable Steam Supply

Designed for continuous industrial duty, the boiler delivers stable steam pressure and consistent steam quality under varying operating conditions.

Robust Construction

Heavy-duty fabrication and premium-quality pressure parts ensure long service life with minimal downtime.

Easy Maintenance

Simplified cleaning access, efficient ash handling, and durable components reduce maintenance requirements and improve equipment reliability.

Optional Accessories

Economizer
Air Preheater
Superheater
Multicyclone Dust Collector
Bag Filter
Wet Scrubber
ID Fan
FD Fan
Chimney
Biomass Fuel Feeding System
Fuel Storage & Conveying System
Ash Handling System
Water Softening Plant
Feed Water Tank
Boiler Feed Pump
Blowdown Tank
Steam Header
PLC-Based Control Panel
SCADA Integration
Instrumentation & Safety Controls

Frequently Asked Questions(11)

What is the minimum capacity available?
We supply biomass fired steam boilers starting from 0.5 TPH for small-scale applications, up to 25 TPH for large process plants.
Is IBR certification available?
Yes. All boilers above atmospheric pressure are supplied with full IBR certification as required by the Indian Boiler Regulations Act.
Which biomass fuels can the boiler run on?
The boiler is designed for bagasse, wood chips, sawdust, biomass pellets, coconut shells, palm shells, cotton stalks, corn cobs, groundnut shells, mustard stalks, sugarcane trash, and other agricultural or forestry residues. The combustion system is optimized based on the fuel type, moisture content, and calorific value at your facility.
Can I switch between different biomass fuels?
Yes — the grate and air distribution system are designed for fuel flexibility, allowing industries to switch between locally available biomass fuels with minimal operational adjustments.
What pollution control equipment do I need?
PCB norms require APC for solid biomass fired boilers. GyanTosh can supply the complete system including multicyclone, bag filter, or wet scrubber along with the boiler as a turnkey package.
Can the boiler run 24×7 continuously?
Yes — GyanTosh biomass fired boilers are designed and built for continuous 24×7 industrial operation with minimal planned downtime for routine maintenance.
What is the typical installation timeline after delivery?
A packaged boiler installation typically takes 2–4 weeks after delivery, depending on site readiness. Site-erected or larger boilers may require 4–8 weeks for installation, testing, and IBR inspection.
Do I need a chimney along with the boiler?
Yes — a chimney is required for draft and flue gas discharge. GyanTosh can supply and install self-supporting MS chimneys sized for your boiler capacity and site conditions as part of the turnkey package.
What routine maintenance does the boiler require?
Daily checks cover water level, steam pressure, and blow-down. Weekly tasks include cleaning of heating surfaces and flue passes. Monthly inspection covers the grate and ash handling systems. Annual IBR inspection with hydraulic pressure testing is mandatory. GyanTosh offers AMC contracts to manage all scheduled and breakdown maintenance.
Can a biomass boiler qualify for renewable energy certification?
Yes, biomass-fuelled boilers using agricultural or forestry residues qualify as renewable energy under applicable Indian regulations. We can assist with documentation for renewable energy certification.
Can GyanTosh handle the complete turnkey installation?
Yes. GyanTosh provides complete turnkey solutions covering engineering, supply, civil coordination, installation, commissioning, IBR inspection, operator training, and post-handover support — single-point accountability from start to handover.
What we’ll need for a fast quote
  • Capacity / size requirements
  • Process or application details
  • Material preference (M.S / S.S where applicable)
  • Installation location & delivery timeline
Quick Inquiry
GYANTOSH FABRICATORS PRIVATE LIMITED

Share your capacity, fuel type, and application — we respond within 24 hours.

Head Office: 7/6C, Industrial Area No.2, AB Road, Dewas, Madhya Pradesh, India · Branch Office: 4, Nyay Nagar, Indore, Madhya Pradesh, India