CatalogueBoilersRDF Fired Boiler

Images are representative illustrations. Products are custom-engineered to your requirement and actual appearance may vary.

RDF Fired Boiler — Refuse Derived Fuel

We engineer and supply RDF Fired Boiler as part of complete industrial heating and utility solutions. Share your capacity, fuel type, application, and site details — our team will recommend a suitable configuration and quote.

Steam Generation Capacity
Custom-designed to RDF feed rate
Custom capacities available on request
Operating Pressures
10.54 kg/cm²(g)21 kg/cm²(g)45 kg/cm²(g)up to 67 kg/cm²(g)

About RDF Fired Boiler

Gyantosh's RDF (Refuse Derived Fuel) Fired Boilers turn processed municipal and industrial solid waste into useful steam and power — a genuine waste-to-energy solution that reduces landfill burden while recovering the calorific value locked in waste. RDF is produced by shredding, screening, and drying mixed waste to remove inerts and moisture, yielding a consistent, higher-calorific fuel suitable for controlled combustion.

These boilers are engineered to handle the specific challenges of waste-derived fuels — variable composition, moisture, and the corrosive/fouling nature of flue gases. Robust water-tube furnace design, generous furnace volume for complete burnout, corrosion-resistant heat transfer surfaces, and carefully controlled combustion temperatures ensure reliable operation and long service life.

Every RDF boiler is manufactured in compliance with IBR 1950 and IS 2825 using certified boiler-quality pressure parts. Multi-pass water-tube construction with automatic feeding and ash handling delivers stable steam output across the range of RDF feed rates.

With working pressures up to 67 kg/cm² and capacity designed around your available RDF feed, GyanTosh RDF boilers suit municipal waste-to-energy projects, cement plants, and industries seeking to convert waste streams into thermal energy while meeting environmental norms. Backed by over two decades of boiler engineering experience.

RDF Fired Boiler Key Features

  • Purpose-built for combustion of Refuse Derived Fuel and processed MSW
  • Water-tube construction with large furnace volume for complete burnout
  • Automatic fuel feeding and ash handling for continuous operation
  • Corrosion- and fouling-resistant heat transfer surfaces
  • Controlled combustion temperature to manage chlorine-related corrosion
  • Working pressure up to 67 kg/cm² for steam and power duties
  • 3-pass horizontal design for efficient heat recovery
  • Designed for continuous 24×7 waste-to-energy operation
  • Compliant with IBR 1950 and IS 2825 pressure vessel codes
  • Integrates with bag filters / ESP and acid gas control for emission compliance
  • Reduces landfill volume and recovers energy from waste
  • Custom-engineered around available RDF quantity and calorific value

RDF Fired Boiler Specification

Fuel Type
RDF / Municipal Solid Waste
Steam Capacity
As per RDF feed rate (custom design)
Working Pressure
Up to 67 kg/cm²
Boiler Type
Water Tube
Number of Passes
3 Pass
Orientation
Horizontal
Automation Grade
Automatic
IBR Compliance
IBR Certified (IBR 1950 & IS 2825)

Fuels Used

Refuse Derived Fuel (RDF)Processed Municipal Solid Waste (MSW)Segregated Combustible FractionIndustrial Combustible Waste (suitable grades)RDF + Supplementary Solid Fuel (co-firing)

Combustion Technology

Controlled Grate / Furnace Combustion

A generous furnace and controlled combustion zone give RDF the residence time needed for complete burnout of heterogeneous waste-derived fuel.

Temperature-Managed Combustion

Combustion temperatures are managed to balance complete burnout against chlorine-induced high-temperature corrosion of heat transfer surfaces.

Staged Air Supply

Primary and secondary air staging ensures complete combustion of volatiles and minimises unburnt carbon and CO in the flue gas.

Automatic Feed & Ash Handling

Continuous automatic RDF feeding and bottom/fly ash handling maintain stable steam generation with minimal manual intervention.

RDF Fired Boiler Applications

Municipal Waste-to-EnergyIndustrial Waste-to-EnergyCaptive Power GenerationProcess Steam GenerationCo-firing in Cement PlantsDistrict Heating Support

Industries Served

Municipal Corporations & Urban Local BodiesWaste-to-Energy DevelopersCement IndustryCaptive Power PlantsIntegrated Waste Management FacilitiesLarge Process Industries with Combustible Waste Streams

Advantages of a RDF Fired Boiler

Waste-to-Energy Recovery

Converts processed municipal and industrial waste into valuable steam and power, recovering energy that would otherwise be lost to landfill.

Landfill Reduction

Diverting combustible waste to energy recovery dramatically reduces the volume sent to landfill, supporting sustainable waste management goals.

Corrosion-Resistant Design

Material selection and temperature control specifically address the corrosive, fouling flue gases characteristic of waste combustion, protecting tube life.

Fuel Cost Advantage

RDF is a low-cost or negative-cost fuel, offering a compelling economic case where a reliable processed-waste supply exists.

Environmental Compliance

Designed to integrate with acid gas control, bag filters or ESP, and continuous emission monitoring to meet stringent waste-to-energy norms.

Custom-Engineered

Each boiler is sized around your specific RDF quantity, calorific value, and steam requirement for optimum performance.

Optional Accessories

RDF Feeding System
Economizer
Air Preheater
Superheater
Bag Filter
Electrostatic Precipitator
Acid Gas / Dry Sorbent Injection
ID Fan
FD Fan
Ash Handling System
Chimney
Continuous Emission Monitoring System
Deaerator
Water Treatment Plant
PLC-Based Control Panel
Instrumentation & Safety Controls

Frequently Asked Questions(8)

What is RDF?
RDF (Refuse Derived Fuel) is a fuel produced from municipal or industrial solid waste by shredding, screening, and drying to remove inerts and moisture — yielding a consistent, higher-calorific combustible fuel suitable for controlled boiler firing.
How is an RDF boiler different from a conventional boiler?
RDF boilers are specifically engineered for the variable composition, moisture, and corrosive/fouling flue gases of waste-derived fuel — with larger furnaces, corrosion-resistant surfaces, controlled combustion temperatures, and robust automatic feed and ash handling.
What capacity can I get?
RDF boilers are custom-designed around your available RDF feed rate and calorific value. Working pressures up to 67 kg/cm² are offered for steam and power generation.
Is IBR certification provided?
Yes. RDF boilers are designed and manufactured in compliance with IBR 1950 and IS 2825, and supplied with full IBR certification.
How are emissions controlled?
RDF boilers integrate with acid gas / dry sorbent injection, bag filters or ESP, and continuous emission monitoring to meet the stringent norms applicable to waste-to-energy plants.
Can RDF be co-fired with other fuels?
Yes — RDF can be co-fired with supplementary solid fuels such as coal or biomass to stabilise combustion and manage variations in RDF quality and supply.
What are the main benefits of an RDF boiler?
It recovers energy from waste as steam and power, sharply reduces landfill volume, uses a low-cost fuel, and supports sustainable, circular waste management goals.
Can GyanTosh execute a complete waste-to-energy boiler island?
Yes. GyanTosh provides turnkey solutions covering the RDF boiler, feeding and ash handling, fans, heat recovery, emission control, water treatment, controls, installation, commissioning, and IBR inspection under single-point accountability.
What we’ll need for a fast quote
  • Capacity / size requirements
  • Process or application details
  • Material preference (M.S / S.S where applicable)
  • Installation location & delivery timeline
Quick Inquiry
GYANTOSH FABRICATORS PRIVATE LIMITED

Share your capacity, fuel type, and application — we respond within 24 hours.

4, Nyay Nagar, Indore, Madhya Pradesh 452010, India