Fuel Handling Systems
Products & Services

Fuel Handling Systems

Conveying, storage, and feeding systems for solid biomass, coal, rice husk, and other industrial fuels.

Product Range

Belt Conveyor

Belt Conveyor

Troughed, chevron and reversible belt conveyors for coal, rice husk, wood chips and biomass — carrying boiler fuel from the yard to the bunker.

View specs & details
Screw Conveyor & Screw Feeder

Screw Conveyor & Screw Feeder

Enclosed screw conveyors and variable-speed screw feeders for metered boiler fuel feeding — including shaftless and live-bottom designs.

View specs & details
Chain & Drag Chain Conveyor

Chain & Drag Chain Conveyor

Enclosed drag chain, scraper and submerged chain conveyors for wood chips, bark, coal and hot ash — distributing fuel and removing ash.

View specs & details
Bucket Elevator

Bucket Elevator

Belt and chain bucket elevators lifting coal, husk and biomass into boiler bunkers and silos — centrifugal or continuous discharge.

View specs & details
Rice Husk & Biomass Pneumatic Conveying System

Rice Husk & Biomass Pneumatic Conveying System

Dilute- and dense-phase pneumatic conveying for rice husk, sawdust and fly ash — with rotary airlocks, cyclones and wear-resistant bends.

View specs & details
Boiler Fuel Feeding System

Boiler Fuel Feeding System

Bunkers and feeders that deliver solid fuel into the boiler in step with steam demand — screw, rotary or ram feeders with anti-bridging draw-down.

View specs & details
Ash Handling System

Ash Handling System

Dry and wet ash handling for solid-fuel boilers — bottom ash, clinker and fly ash conveyed continuously to a silo for truck unloading.

View specs & details
Vibrating Screen & Vibrating Feeder

Vibrating Screen & Vibrating Feeder

Vibrating screens, grizzly screens and vibrating feeders that size and meter boiler fuel — removing fines, oversize and tramp material.

View specs & details
Coal Crusher

Coal Crusher

Hammer crushers, ring granulators and double roll crushers that size coal for boilers — for grate-fired and fluidized bed firing, with fewer fines.

View specs & details

A solid-fuel boiler is only as reliable as what feeds it. Fuel handling covers everything between the point where fuel arrives at site and the point where it enters the furnace at a controlled, consistent rate: reception, storage, reclaim, conveying, sizing, metering and feeding.

It is also the part of a solid-fuel plant most often under-specified, and the part that causes most unplanned downtime. Biomass in particular is difficult material to move — variable moisture, variable particle size, prone to bridging in hoppers, arching over outlets and hanging up in chutes. Equipment sized for a nominal fuel and never tested against the wet, fibrous or oversized material a plant actually receives is a recurring cause of derating and forced outages.

Systems are built from screw and belt conveyors, bucket elevators, drag chains, day silos and bunkers, vibrating and rotary feeders, and screening or sizing equipment, selected around the specific fuel and its worst-case condition rather than its specification sheet.

We design and supply handling systems as part of the boiler package or as a retrofit to existing plant. Tell us the fuel, its realistic moisture and size range, the consumption rate and the plant layout, and we will engineer the route from tipping point to furnace.

The equipment on this page is the route in order: belt, screw and chain conveyors to move fuel, bucket elevators and pneumatic conveying to lift and route it, vibrating screens and coal crushers to bring it to the size the boiler burns, a fuel feeding system to meter it into the furnace, and ash handling to take away what is left.

Fuel handling systems are engineered in Indore, Madhya Pradesh, usually alongside the boiler they feed, and supplied and erected for plants across India.

Frequently Asked Questions

What does a fuel handling system include?
Everything between the point fuel arrives and the point it enters the furnace: the reception hopper, conveyors, an elevator or pneumatic line where fuel has to be lifted, screening and crushing where it has to be sized, the bunker and its draw-down, and the feeder that meters fuel into the boiler in step with steam demand. Ash handling is usually specified with it, because it is the same problem in reverse.
How do you size a fuel handling system?
From the fuel and the boiler, not from a tonnage figure alone. We need the fuel and its realistic monsoon moisture, its bulk density and largest particle, the boiler’s consumption at full load, the layout and levels on site, and how many hours the plant wants to run between refills. Biomass is sized on volume as much as on weight, which is where systems copied from coal practice come up short.
Which type of conveyor suits our fuel?
A belt conveyor for distance and tonnage, a screw conveyor for short enclosed transfers and for metering, a chain conveyor for hot, abrasive or lumpy material and for feeding a row of bunkers, a bucket elevator for vertical lift in a small footprint, and pneumatic conveying for light material such as husk or sawdust on an awkward route. Most plants use two or three of them in series.
Why does biomass stop flowing out of a bunker?
Light, fibrous fuel bridges over the outlet or forms a rat-hole down the middle while the rest of the bunker stays full. The cure is in the bunker and its draw-down rather than in the feeder: outlet size and shape, and a live-bottom screw, agitator or vibrator that draws fuel from the whole base instead of one point.
Can fuel handling be retrofitted to an existing boiler?
Yes, and converting a hand-charged boiler to automatic feeding is one of the most common projects we take on. It usually pays back in labor and in steadier combustion. We survey the boiler, the fuel, the space around it and the existing controls before proposing a scheme, and tie the feeder into the boiler’s pressure control on commissioning.
Do you supply the complete system, including erection?
Yes. We design, fabricate, supply, erect and commission fuel handling as one scope, whether it is part of a new boiler package or a retrofit — including the structures and chutes, the control panel, operator training at handover, spares and an AMC where the plant wants one.

Interested in Fuel Handling Systems?

Share your requirement — capacity, fuel type, and application — and our team will get back with a detailed quote.

Get a Quote