Understanding how your heating and utility systems perform is the first step toward optimization. GyanTosh plant audits cover energy, steam, and utility systems — delivering actionable recommendations for efficiency, reliability, and cost reduction.
Capabilities
- ✓Energy audits for heating systems
- ✓Steam system audits and loss identification
- ✓Utility system operational assessments
- ✓Fuel consumption analysis
- ✓Improvement roadmap and ROI estimates
Frequently Asked Questions(3)
What does a boiler plant audit measure?
Flue gas composition and temperature to establish combustion and stack loss, blowdown rate, condensate return percentage, surface and insulation losses, and the actual steam-to-fuel ratio against the rated one. The output is a ranked list of what is costing money, with the measurement behind each item.
How is steam cost per tonne calculated?
From fuel calorific value and price, boiler efficiency, feedwater temperature and blowdown rate. Our free steam cost calculator does this from your own figures, and the audit's job is to replace the assumed inputs with measured ones — which is usually where the surprise is.
Is an audit worth it on a plant that seems to run well?
Often, because the losses that matter are invisible from the control panel. A boiler holding pressure reliably can still be running excess air well above optimum, returning no condensate, or blowing down continuously at several times the rate its water chemistry requires. None of that shows up until it is measured.
Other lifecycle services
Installation & CommissioningTurnkey project execution from site to start-upAnnual Maintenance Contracts (AMC)Keep your heating systems running at peak performanceRetrofit & RevampModernize existing systems for better efficiency and complianceSpare Parts SupportCritical spares when you need them mostTraining & Operator DevelopmentBuild capable teams for safe, efficient operations