Industry Challenges
- •Consistent steam supply for reactors and distillation
- •High-temperature process heating requirements
- •Emission compliance for boiler houses
Heating Requirements
- •Process steam at varying pressures
- •Thermic fluid systems for high-temperature circuits
- •Utility systems and BOP integration
Recommended Solutions
Steam BoilersThermic Fluid HeatersBOP & Utility SystemsAir Pollution ControlAMC & Plant Audits
Benefits
- ✓Fuel-flexible boiler configurations
- ✓Turnkey installation and commissioning
- ✓Long-term AMC and spare parts support
Work it out for your plant
We do not yet publish consumption benchmarks for this sector, so start from your heat load or a steam figure you already know — the calculators take either.
Boiler Capacity Calculator
How much boiler do I actually need?
Steam Cost Calculator
What does a tonne of steam cost me?
Condensate Recovery Calculator
How much am I pouring down the drain?
Steam Pipe Sizing Calculator
What size main do I need, and will it get there?
Or read the background in the Knowledge Hub, which covers boiler operations, steam distribution, condensate management and the regulatory position.
Already running a plant? Our lifecycle services cover installation and commissioning, boiler AMC, retrofits, plant audits, spare parts and operator training — on equipment from any manufacturer.
Frequently Asked Questions(3)
What boiler is used in a chemical plant?
Most chemical plants run a solid-fuel or oil/gas fired steam boiler sized on the largest simultaneous reactor and distillation load, not the sum of connected equipment. Where the process needs temperatures above roughly 180 °C, a thermic fluid heater usually replaces steam for that circuit, because matching those temperatures with saturated steam demands pressures that change the whole pressure-part and inspection specification.
What steam pressure do chemical processes need?
It varies widely across one site, which is the real design problem. Reactor jackets and distillation reboilers often want steam at different pressures, so the boiler is specified at the highest and reduced locally through pressure reducing stations. Tell us the highest-pressure user and the total simultaneous demand, and the rest follows.
Do we need air pollution control for a chemical plant boiler?
If the boiler is solid-fuel fired, almost certainly — state pollution control board consent conditions set particulate limits that a bag filter, ESP or scrubber is sized to meet. Oil and gas fired boilers usually need only a correctly sized chimney. The requirement comes from your consent to operate, so send it with the enquiry.