CatalogueBoilersHusk Fired Boiler

Husk Fired Boiler

We engineer and supply Husk Fired Boiler as part of complete industrial heating and utility solutions. Share your capacity, fuel type, application, and site details — our team will recommend a suitable configuration and quote.

About Husk Fired Boiler

Gyantosh's Husk Fired Steam Boilers are engineered to provide reliable, fuel-efficient, and environmentally sustainable steam generation for industries utilizing agricultural husks as their primary source of fuel. Specifically designed to handle lightweight biomass fuels, these boilers combine advanced combustion technology with robust engineering to deliver consistent steam output, high thermal efficiency, and lower operating costs.

Our Husk Fired Boilers are capable of efficiently utilizing rice husk, paddy husk, coffee husk, groundnut husk, mustard husk, soybean husk, sunflower husk, and other agricultural husks, making them an ideal solution for agro-based industries seeking an economical and renewable source of thermal energy. Manufactured using premium boiler-grade steel and precision-engineered pressure parts, every boiler is built to ensure operational safety, long service life, and dependable performance under continuous industrial operation.

Unlike conventional solid fuel boilers, our Husk Fired Boilers feature specially designed furnaces, optimized grate systems, and engineered air distribution that accommodate the unique combustion characteristics of low-density husk fuels. This ensures efficient fuel burning, maximum heat transfer, reduced unburnt fuel losses, and improved combustion stability throughout the operating cycle.

By converting agricultural processing waste into valuable thermal energy, these boilers help industries reduce fuel procurement costs, minimize waste disposal challenges, and support sustainable manufacturing practices. Their efficient design also contributes to lower emissions and improved energy utilization, making them an environmentally responsible choice for modern industries.

Whether steam is required for process heating, drying, sterilization, food processing, textile manufacturing, chemical production, paper manufacturing, or agro-processing applications, our Husk Fired Steam Boilers deliver dependable performance and consistent steam generation under demanding industrial conditions.

Available in capacities ranging from 0.5 TPH to 25 TPH, these boilers can be customized to suit varying steam capacities, operating pressures, fuel characteristics, and process requirements.

Our Husk Fired Steam Boilers are suitable for both new industrial installations and modernization projects, providing industries with a durable, cost-effective, and energy-efficient steam generation solution utilizing renewable agricultural biomass fuels.

Key Features

  • Specifically engineered for efficient combustion of agricultural husks
  • High thermal efficiency with optimized furnace and heat transfer design
  • Designed for continuous 24×7 industrial operation
  • Stable steam generation with consistent pressure and steam quality
  • Optimized combustion for low-density biomass fuels
  • Reduced unburnt fuel losses and improved fuel utilization
  • Heavy-duty construction for extended operational life
  • Efficient ash handling and reduced clinker formation
  • Robust pressure parts manufactured from certified boiler-quality steel
  • Low operating and maintenance costs
  • Easy access for inspection, cleaning, and servicing
  • Available with manual, semi-automatic, or automatic fuel feeding systems
  • Compatible with modern pollution control equipment
  • Reliable performance under varying steam load conditions
  • Manufactured in compliance with applicable boiler standards

Husk Fired Boiler Specification

Fuel Type
Rice Husk, Paddy Husk, and other agricultural husks
Capacity Range
0.5 TPH – 25 TPH
Working Pressure
10.54, 15, 17.5, 21 kg/cm²(g) and higher on request
Design Pressure
Up to 17.5 kg/cm²(g), higher on request
Efficiency
80–86% (GCV basis)
Configuration
Fire Tube / Water Tube
IBR Compliance
Available (IBR & NIBR)
Combustion System
Reciprocating Grate / Step Grate
Fuel Feed
Manual / Semi-Automatic / Fully Automatic
Mounting
Skid Mounted / Site Erected

Fuels Used

Rice HuskPaddy HuskCoffee HuskGroundnut HuskMustard HuskSoybean HuskSunflower HuskMixed Agricultural HusksOther Agro Processing Residues (subject to suitability)
Steam Generation Capacity
0.5 TPH to 25 TPH
Custom capacities available on request
Operating Pressures
10.54 kg/cm²(g)15 kg/cm²(g)17.5 kg/cm²(g)21 kg/cm²(g)
Higher values available for specialized applications

Combustion Technology

Reciprocating Grate Combustion

Ideal for lightweight agricultural husks, providing continuous agitation of the fuel bed for improved combustion efficiency, uniform fuel burnout, and effective ash removal.

Step Grate Combustion

Designed for efficient combustion of low-density biomass fuels by gradually advancing the fuel through different combustion zones, ensuring maximum heat extraction and reduced clinker formation.

Optimized Air Distribution System

Carefully engineered primary and secondary air distribution promotes complete combustion, stable flame formation, and improved thermal efficiency while minimizing smoke and particulate emissions.

Balanced Draft System

Maintains optimum furnace pressure and airflow, ensuring safe operation, stable combustion, and consistent steam generation under varying load conditions.

Applications

Process Steam GenerationProcess HeatingPaddy ParboilingGrain DryingFood ProcessingTextile Dyeing & ProcessingChemical ProcessingPaper & Pulp ManufacturingSterilizationDistillationIndustrial Heating SystemsDrying & Curing Operations

Industries Served

Rice MillsAgro Processing IndustriesFood Processing PlantsFlour MillsStarch Manufacturing UnitsAnimal Feed IndustriesTextile IndustryPaper & Pulp IndustryChemical IndustriesEdible Oil Processing PlantsSeed Processing FacilitiesCoffee Processing UnitsPackaging IndustryDairy Processing PlantsEngineering & Manufacturing Units

Advantages

Utilizes Renewable Agricultural Biomass

Agricultural husks generated during crop processing are converted into a valuable source of thermal energy, reducing waste while lowering overall fuel costs.

Optimized for Husk Combustion

Specially designed furnace geometry and grate systems ensure efficient combustion of lightweight husk fuels with minimal fuel losses and improved heat recovery.

Lower Operating Cost

Industries utilizing captive agricultural husks can significantly reduce steam generation costs by replacing expensive conventional fuels with readily available biomass.

Reliable Steam Supply

Designed for continuous industrial operation, the boiler delivers stable steam pressure and consistent steam quality, even under varying process loads.

High Thermal Efficiency

Advanced combustion technology and optimized heat transfer surfaces maximize energy extraction, reducing fuel consumption and improving boiler efficiency.

Easy Maintenance

Simplified ash removal, easy access to pressure parts, and robust construction reduce maintenance time and improve equipment reliability.

Sustainable & Environmentally Responsible

By utilizing renewable biomass fuels, Husk Fired Boilers help reduce dependence on fossil fuels, lower greenhouse gas emissions, and support sustainable industrial operations.

Optional Accessories

Economizer
Air Preheater
Superheater
Multicyclone Dust Collector
Bag Filter
Wet Scrubber
ID Fan
FD Fan
Chimney
Automatic Husk Feeding System
Fuel Storage & Conveying System
Ash Handling System
Water Softening Plant
Feed Water Tank
Boiler Feed Pump
Blowdown Tank
Steam Header
PLC-Based Control Panel
Instrumentation & Safety Controls

Frequently Asked Questions(10)

What is the minimum capacity available?
We supply husk fired steam boilers starting from 0.5 TPH for small-scale agro-processing units, up to 25 TPH for large process plants.
Is IBR certification available?
Yes. All boilers above atmospheric pressure are supplied with full IBR certification as required by the Indian Boiler Regulations Act.
Which husks can the boiler run on?
The boiler is designed for rice husk, paddy husk, coffee husk, groundnut husk, mustard husk, soybean husk, sunflower husk, and mixed agricultural husks. The combustion system is customized based on the fuel type, moisture content, and calorific value at your facility.
How is clinker formation managed with husk fuels?
The reciprocating or step grate design continuously agitates and advances the fuel bed, ensuring uniform burnout and minimizing clinker formation compared to fixed grate systems.
What pollution control equipment do I need?
PCB norms require APC for solid biomass fired boilers. GyanTosh can supply the complete system including multicyclone, bag filter, or wet scrubber along with the boiler as a turnkey package.
Can the boiler run 24×7 continuously?
Yes — GyanTosh husk fired boilers are designed and built for continuous 24×7 industrial operation with minimal planned downtime for routine maintenance.
What is the typical installation timeline after delivery?
A packaged boiler installation typically takes 2–4 weeks after delivery, depending on site readiness. Site-erected or larger boilers may require 4–8 weeks for installation, testing, and IBR inspection.
Do I need a chimney along with the boiler?
Yes — a chimney is required for draft and flue gas discharge. GyanTosh can supply and install self-supporting MS chimneys sized for your boiler capacity and site conditions as part of the turnkey package.
What routine maintenance does the boiler require?
Daily checks cover water level, steam pressure, and blow-down. Weekly tasks include cleaning of heating surfaces and flue passes. Monthly inspection covers the grate and ash handling systems. Annual IBR inspection with hydraulic pressure testing is mandatory. GyanTosh offers AMC contracts to manage all scheduled and breakdown maintenance.
Can GyanTosh handle the complete turnkey installation?
Yes. GyanTosh provides complete turnkey solutions covering engineering, supply, civil coordination, installation, commissioning, IBR inspection, operator training, and post-handover support — single-point accountability from start to handover.
What we’ll need for a fast quote
  • Capacity / size requirements
  • Process or application details
  • Material preference (M.S / S.S where applicable)
  • Installation location & delivery timeline
Quick Inquiry
GYANTOSH FABRICATORS PRIVATE LIMITED

Share your capacity, fuel type, and application — we respond within 24 hours.

Head Office: 7/6C, Industrial Area No.2, AB Road, Dewas, Madhya Pradesh, India · Branch Office: 4, Nyay Nagar, Indore, Madhya Pradesh, India