Industry Challenges
- •Utilizing rice husk as fuel
- •Seasonal operation patterns
- •Cost-effective steam generation
Heating Requirements
- •Rice husk and bale fired boilers
- •Parboiling and drying steam
- •Simple, maintainable systems
Recommended Solutions
Rice Husk Fired BoilersRice Bale Fired BoilersInstallation & AMCSpare Parts Support
Benefits
- ✓Agro-waste fuel utilization
- ✓Lower fuel costs
- ✓Local service and support
Work it out for your plant
We publish steam consumption benchmarks for Full parboiling line (soaking, steaming and drying) and Paddy drying only (steam-heated air), sourced and dated. The boiler capacity calculator will size a boiler straight from your output figure.
Boiler Capacity Calculator
How much boiler do I actually need?
Steam Cost Calculator
What does a tonne of steam cost me?
Condensate Recovery Calculator
How much am I pouring down the drain?
Steam Pipe Sizing Calculator
What size main do I need, and will it get there?
Or read the background in the Knowledge Hub, which covers boiler operations, steam distribution, condensate management and the regulatory position.
Already running a plant? Our lifecycle services cover installation and commissioning, boiler AMC, retrofits, plant audits, spare parts and operator training — on equipment from any manufacturer.
Frequently Asked Questions(3)
How much steam does a rice mill need per tonne of paddy?
For a full parboiling line — soaking, steaming and drying — published cluster data puts it at roughly 700 to 1,300 kg of steam per tonne of paddy, with about 1,000 kg typical. Paddy drying alone is far lower, around 350 to 450 kg per tonne. A 4 TPH parboiled mill therefore draws in the region of 4,000 kg/h of process steam.
Can rice husk fuel the boiler for the whole mill?
In most parboiling mills, yes — the husk generated by milling is usually enough to raise the steam the process needs, which is why husk firing is close to universal in the sector. The design allowance that matters is husk ash: it is high in silica, abrasive, and fouls heat transfer surfaces, so gas velocities and soot blowing are specified accordingly.
What steam pressure does parboiling need?
The process itself works at around 2 to 3.5 kg/cm²(g), roughly 110 °C at the point of use. The boiler is specified above that to cover distribution losses and give the pressure reducing stations something to work with.