CatalogueThermic Fluid HeatersOil / Gas Fired Thermic Fluid Heater

Oil / Gas Fired Thermic Fluid Heater

We engineer and supply Oil / Gas Fired Thermic Fluid Heater as part of complete industrial heating and utility solutions. Share your capacity, fuel type, application, and site details — our team will recommend a suitable configuration and quote.

About Oil / Gas Fired Thermic Fluid Heater

Gyantosh's Oil & Gas Fired Thermic Fluid Heaters are engineered to deliver clean, efficient, and reliable high-temperature process heating for a wide range of industrial applications. Designed with advanced burner technology and precision-engineered heat transfer systems, these heaters provide rapid heat-up, excellent temperature stability, and superior thermal efficiency while operating on liquid and gaseous fuels.

Unlike conventional steam heating systems, thermic fluid heaters circulate specially formulated heat transfer oil through a closed-loop system, enabling process temperatures of up to 300°C or higher while operating at near atmospheric pressure. This significantly improves operational safety, eliminates scaling and corrosion associated with steam systems, and provides accurate temperature control for temperature-sensitive manufacturing processes.

Our Oil & Gas Fired Thermic Fluid Heaters are equipped with high-performance burner systems that ensure complete combustion, maximum heat transfer, and low emissions. The optimized three-pass or four-pass heat transfer design extracts maximum energy from the combustion gases, resulting in lower fuel consumption, improved thermal efficiency, and reduced stack losses.

Designed to operate on Light Diesel Oil (LDO), High-Speed Diesel (HSD), Furnace Oil (FO), Natural Gas, PNG, LPG, and other approved gaseous fuels, these heaters provide industries with the flexibility to select the most suitable fuel based on availability, operating costs, and environmental requirements. Intelligent burner controls continuously regulate fuel supply and combustion air, ensuring stable outlet temperatures and efficient operation under varying process loads.

Manufactured using premium-quality steel and precision-fabricated heating coils, every thermic fluid heater is built for long service life, dependable performance, and safe operation in demanding industrial environments. Their compact package design, fully automatic operation, and minimal maintenance requirements make them an ideal choice for industries requiring uninterrupted process heating with maximum operational efficiency.

Whether used for chemical reactors, textile processing, edible oil refining, pharmaceuticals, food processing, laminate presses, paint manufacturing, rubber processing, asphalt heating, or other industrial heating applications, our Oil & Gas Fired Thermic Fluid Heaters provide reliable, energy-efficient, and environmentally responsible heating solutions.

Available in capacities ranging from 1 Lakh kcal/hr to 100 Lakh kcal/hr, these heaters can be customized to meet varying heating capacities, operating temperatures, burner configurations, and process requirements.

Our Oil & Gas Fired Thermic Fluid Heaters are ideal for both new industrial projects and replacement of existing heating systems, delivering high performance, fuel efficiency, and precise temperature control for modern manufacturing facilities.

Key Features

  • Fully automatic operation with intelligent burner management
  • High thermal efficiency with optimized 3-Pass & 4-Pass heat transfer design
  • Rapid heat-up and quick system response
  • Uniform and accurate process temperature control
  • Clean combustion with low emissions
  • Compact package design requiring minimal installation space
  • High-performance imported or indigenous burner options
  • Low fuel consumption and reduced operating costs
  • Heavy-duty heating coils for long operational life
  • Stable heat output under varying process loads
  • Low maintenance with simplified servicing
  • PLC-based automation with touchscreen HMI (optional)
  • Integrated flame monitoring and safety interlocks
  • Compatible with modern environmental compliance requirements
  • Manufactured in accordance with applicable industrial standards

Oil / Gas Fired Thermic Fluid Heater Specification

Fuel Type
LDO, HSD, Furnace Oil, Natural Gas, PNG, LPG
Heating Capacity
1 Lakh kcal/hr – 100 Lakh kcal/hr
Operating Temperature
180°C, 220°C, 250°C, 300°C and higher on request
Design Pressure
Near atmospheric pressure, closed-loop operation
Heat Transfer Design
3-Pass / 4-Pass
Burner Type
Single-Fuel / Dual-Fuel
Operation
Fully Automatic with PLC / Touchscreen HMI
Mounting
Skid Mounted / Package Mounted

Fuels Used

Light Diesel Oil (LDO)High-Speed Diesel (HSD)Furnace Oil (FO)Low Sulphur Furnace Oil (LSFO)Natural GasPiped Natural Gas (PNG)Liquefied Petroleum Gas (LPG)Biogas (Subject to Burner Compatibility)Producer Gas (Application Specific)
Heating Capacity
1 Lakh kcal/hr to 100 Lakh kcal/hr
Custom capacities available on request
Operating Temperature
180°C220°C250°C300°C
Higher values available for specialized applications

Combustion Technology

3-Pass Heat Transfer Design

Optimized for efficient heat transfer with lower flue gas temperatures, providing high thermal efficiency and reduced fuel consumption.

4-Pass Heat Transfer Design

Offers extended heat recovery through additional heat transfer surfaces, improving overall efficiency while minimizing stack losses.

High-Efficiency Burner System

Advanced burner technology ensures complete combustion, precise flame control, and maximum fuel utilization for both oil and gas fuels.

Precision Heat Transfer Coil Design

Engineered coil geometry provides uniform heat transfer while maintaining safe film temperatures, improving thermic fluid life and equipment reliability.

Intelligent Burner Management System

Automatically regulates burner operation, combustion air, and fuel supply to maintain accurate outlet temperatures while optimizing fuel efficiency.

Applications

Process HeatingChemical ReactorsTextile ProcessingFood ProcessingPharmaceutical ManufacturingEdible Oil RefiningPaint & Resin ManufacturingRubber ProcessingPlastic ProcessingLaminate & Plywood PressesAsphalt HeatingBitumen HeatingIndustrial OvensDrying SystemsHot Air Generators

Industries Served

Chemical IndustryPharmaceutical IndustryFood & Beverage IndustryTextile IndustryPaint & Coating ManufacturersRubber IndustryPlastic IndustryPlywood & Laminate ManufacturingPaper & Packaging IndustryFMCG ManufacturingAsphalt & Bitumen PlantsEngineering & Fabrication IndustriesAutomotive IndustryElectronics ManufacturingRenewable Energy Projects

Advantages

Fully Automatic Operation

Advanced burner controls automatically regulate heat output, ensuring accurate temperature control with minimal operator intervention.

High Thermal Efficiency

The optimized multi-pass heat transfer design and high-performance burner maximize energy utilization while reducing fuel consumption.

Rapid Heat-Up

Quick heating response minimizes startup time, allowing industries to reach process temperatures faster and improve production efficiency.

Clean & Efficient Combustion

Complete combustion of liquid and gaseous fuels produces minimal soot, negligible ash, and lower emissions, resulting in cleaner operation and easier maintenance.

Precise Temperature Control

The closed-loop thermic fluid system provides consistent and uniform heating, making it ideal for temperature-sensitive industrial processes.

Low Maintenance

Unlike steam systems, thermic fluid heaters eliminate scaling, condensate recovery, and corrosion issues, significantly reducing maintenance requirements.

Compact & Space-Efficient

Package-type construction simplifies installation while minimizing floor space requirements, making the system ideal for modern industrial facilities.

Optional Accessories

Thermic Fluid Circulation Pump
Expansion Tank
Deaeration Tank
Economizer
Air Preheater
High-Efficiency Burner Package
Fuel Oil Storage Tank
Fuel Oil Day Tank
Fuel Transfer Pump
Fuel Filtration System
Gas Train Assembly
Pressure Reducing Station (PRS)
Chimney
PLC-Based Control Panel
Touchscreen HMI
SCADA Integration
Temperature & Flow Instrumentation
Safety Valves & Protection Systems

Frequently Asked Questions(10)

What is the minimum and maximum capacity available?
We supply oil & gas fired thermic fluid heaters starting from 1 Lakh kcal/hr for small-scale process heating, up to 100 Lakh kcal/hr for large industrial applications.
How is a thermic fluid heater different from a steam boiler?
A thermic fluid heater circulates heat transfer oil through a closed loop to deliver high-temperature process heat without pressurized steam, operating at near atmospheric pressure even at 300°C. This eliminates scaling, corrosion, and condensate recovery issues associated with steam systems while providing enhanced safety.
Which fuels can the heater run on?
The heater is designed for Light Diesel Oil (LDO), High-Speed Diesel (HSD), Furnace Oil (FO), Low Sulphur Furnace Oil, Natural Gas, PNG, LPG, and biogas/producer gas depending on burner compatibility. The burner package can be configured for single-fuel or dual-fuel operation.
Can I switch between oil and gas firing?
Yes — dual-fuel burners capable of switching between oil and gas are available, providing fuel flexibility and security of supply without major modifications.
What operating temperatures are available?
Standard thermic fluid outlet temperatures include 180°C, 220°C, 250°C, and 300°C. Higher operating temperatures can be achieved depending on the thermic fluid selected and process application.
How automatic is the heater operation?
Our Oil & Gas Fired Thermic Fluid Heaters are fully automatic — the burner management system continuously regulates fuel supply, combustion air, and outlet temperature, with PLC-based control and optional touchscreen HMI requiring minimal operator intervention.
What is the difference between 3-Pass and 4-Pass designs?
3-Pass designs are optimized for efficient heat transfer with lower flue gas temperatures. 4-Pass designs offer extended heat recovery through additional heat transfer surfaces, improving overall efficiency and minimizing stack losses further.
What is the typical installation timeline after delivery?
Packaged oil & gas fired thermic fluid heaters typically take 1–3 weeks to install after delivery, depending on site readiness for fuel supply, electrical, and flue connections.
Do I need a chimney along with the heater?
Yes — a chimney is required for flue gas discharge. GyanTosh can supply and install self-supporting MS chimneys sized for your heater capacity and site conditions as part of the turnkey package.
Can GyanTosh handle the complete turnkey installation?
Yes. GyanTosh provides complete turnkey solutions covering engineering, supply, civil coordination, installation, commissioning, operator training, and post-handover support — single-point accountability from start to handover.
What we’ll need for a fast quote
  • Capacity / size requirements
  • Process or application details
  • Material preference (M.S / S.S where applicable)
  • Installation location & delivery timeline
Quick Inquiry
GYANTOSH FABRICATORS PRIVATE LIMITED

Share your capacity, fuel type, and application — we respond within 24 hours.

Head Office: 7/6C, Industrial Area No.2, AB Road, Dewas, Madhya Pradesh, India · Branch Office: 4, Nyay Nagar, Indore, Madhya Pradesh, India