CatalogueBalance of Plant (BOP)Water Treatment Plant (DM / Softener / RO)

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Water Treatment Plant (DM / Softener / RO)

We engineer and supply Water Treatment Plant (DM / Softener / RO) as part of complete industrial heating and utility solutions. Share your capacity, fuel type, application, and site details — our team will recommend a suitable configuration and quote.

Treatment Capacity
Sized to make-up water demand
Custom capacities available on request
Technology Options
SoftenerDM (Two-Bed / Mixed-Bed)Reverse Osmosis (RO)

About Water Treatment Plant (DM / Softener / RO)

Gyantosh's Water Treatment Plants — DM (Demineralisation), Softener, and RO (Reverse Osmosis) systems — deliver the high-purity feed water that boilers and thermic fluid heaters need for safe, efficient, long-life operation. Poor feed water is the single biggest cause of scaling, corrosion, and carryover in a boiler house; the right treatment protects your capital equipment and steam quality.

Softener plants remove hardness (calcium and magnesium) to prevent scale in lower-pressure boilers. DM plants use ion-exchange resins to strip virtually all dissolved salts for high-pressure boilers and process use. RO plants use membranes to reduce dissolved solids efficiently, often as pre-treatment ahead of a DM polisher. GyanTosh selects and sizes the right combination for your raw water analysis, boiler pressure, and make-up demand.

Each plant is engineered with appropriate vessels, resins/membranes, dosing, instrumentation, and controls — supplied as a complete, skid-mounted or site-erected package. Automatic and semi-automatic regeneration/CIP options keep operation simple and consistent.

GyanTosh supplies, installs, and services water treatment plants as part of complete balance-of-plant and boiler-house solutions, backed by over two decades of engineering experience.

Water Treatment Plant (DM / Softener / RO) Key Features

  • Softener, DM, and RO systems to suit boiler pressure and make-up demand
  • Protects boilers from scale, corrosion, and carryover
  • Ion-exchange, membrane, and multi-stage configurations
  • Sized to your raw water analysis and steam requirement
  • Skid-mounted or site-erected packages
  • Automatic or semi-automatic regeneration / CIP
  • FRP / MS / rubber-lined vessels as specified
  • Dosing systems for pH, oxygen scavenging, and conditioning
  • Instrumentation for conductivity, hardness, and flow
  • Improves boiler efficiency and extends equipment life
  • Low operating cost and simple maintenance
  • Integrates with deaerator and feed water systems

Water Treatment Plant (DM / Softener / RO) Specification

Type
Softener / DM / RO Water Treatment Plant
Treatment Capacity
Sized to make-up water demand
Technology
Ion Exchange / Membrane / Multi-Stage
Vessel MOC
FRP / MS / Rubber-Lined MS as specified
Regeneration
Manual / Semi-Automatic / Automatic
Mounting
Skid Mounted / Site Erected
Output Quality
As per boiler pressure & process requirement

Treatment Technology

Water Softening

Ion-exchange softeners remove calcium and magnesium hardness, preventing scale formation in lower-pressure boilers and hot water systems.

Demineralisation (DM)

Two-bed or mixed-bed ion-exchange units remove virtually all dissolved salts, producing the high-purity water required by high-pressure boilers.

Reverse Osmosis (RO)

Semi-permeable membranes reduce total dissolved solids efficiently, often as pre-treatment upstream of a DM polisher for economical high-purity water.

Chemical Dosing & Conditioning

Dosing systems adjust pH, scavenge oxygen, and condition the water to protect the boiler and steam-condensate circuit.

Water Treatment Plant (DM / Softener / RO) Applications

Boiler Feed Water TreatmentHigh-Pressure Boiler Make-UpProcess Water PurificationCooling Tower Make-UpThermic Fluid System SupportGeneral Utility Water

Industries Served

Chemical IndustriesPharmaceutical PlantsFood & Dairy ProcessingTextile ManufacturingPower PlantsPaper & Pulp IndustryDistilleriesProcess Industries

Advantages of a Water Treatment Plant (DM / Softener / RO)

Protects Boiler Investment

Correctly treated feed water prevents the scaling and corrosion that shorten boiler life, cause tube failures, and waste fuel.

Improves Efficiency

Scale-free heat transfer surfaces keep boiler efficiency high, reducing fuel consumption for the same steam output.

Right Technology, Right Size

GyanTosh selects softener, DM, RO, or a combination based on your raw water analysis and boiler pressure — no over- or under-specification.

Consistent Steam Quality

Low dissolved solids reduce carryover, protecting downstream process equipment and product quality.

Simple Operation

Automatic or semi-automatic regeneration and clear instrumentation keep the plant easy to run and maintain.

Integrated Boiler House

Supplied as part of a complete balance-of-plant scope alongside deaerators, feed systems, and dosing.

Optional Accessories

Pressure Sand Filter
Activated Carbon Filter
Softener Unit
DM Unit (Cation/Anion/Mixed Bed)
RO Membrane Skid
Chemical Dosing Systems
Degasser / Deaerator
Treated Water Storage Tank
Feed Pumps
Instrumentation & Controls

Frequently Asked Questions(6)

Why does a boiler need treated water?
Untreated water contains hardness and dissolved salts that cause scale and corrosion inside the boiler, wasting fuel, damaging tubes, and degrading steam quality. Proper treatment protects the boiler and keeps it efficient.
What is the difference between softening and DM?
Softening removes only hardness (calcium and magnesium) and suits lower-pressure boilers. Demineralisation (DM) removes virtually all dissolved salts and is required for high-pressure boilers and sensitive processes.
When is RO used?
Reverse osmosis efficiently reduces total dissolved solids and is often used as pre-treatment ahead of a DM polisher, giving a cost-effective route to high-purity water where raw water TDS is high.
How is the right system selected?
GyanTosh reviews your raw water analysis, boiler operating pressure, and make-up water demand to select and size the correct combination of softener, DM, and/or RO.
Can it be supplied with the boiler?
Yes. Water treatment is commonly supplied as part of a complete boiler-house / balance-of-plant package alongside the deaerator, feed water system, and dosing.
Is operation automatic?
Automatic and semi-automatic regeneration/CIP options are available to keep operation simple and consistent with minimal operator effort.
What we’ll need for a fast quote
  • Capacity / size requirements
  • Process or application details
  • Material preference (M.S / S.S where applicable)
  • Installation location & delivery timeline
Quick Inquiry
GYANTOSH FABRICATORS PRIVATE LIMITED

Share your capacity, fuel type, and application — we respond within 24 hours.

4, Nyay Nagar, Indore, Madhya Pradesh 452010, India