CatalogueBoilersCoal / Wood Fired Steam Boiler

Coal / Wood Fired Steam Boiler

We engineer and supply Coal / Wood Fired Steam Boiler as part of complete industrial heating and utility solutions. Share your capacity, fuel type, application, and site details — our team will recommend a suitable configuration and quote.

About Coal / Wood Fired Steam Boiler

Gyantosh's Coal & Wood Fired Steam Boilers are engineered to deliver dependable, fuel-efficient, and continuous steam generation for a wide range of industrial processes. Designed for industries where steam is a critical utility, these boilers combine robust construction with optimized combustion technology to maximize fuel utilization while minimizing operating costs.

Our boilers are capable of operating on coal, firewood, wood logs, wood chips, and other solid biomass fuels, making them a flexible solution for industries seeking economical steam generation without compromising performance. Built using high-quality boiler-grade steel and precision-engineered pressure parts, every boiler is designed for long service life, operational safety, and consistent steam quality.

The furnace and heat transfer surfaces are carefully designed to achieve efficient combustion, maximum heat absorption, and reduced flue gas losses. The result is higher thermal efficiency, lower fuel consumption, and reduced maintenance requirements compared to conventional solid fuel boilers.

Available in capacities ranging from 0.5 TPH to 25 TPH, these boilers can be customized to suit varying steam pressures, fuel characteristics, and process requirements. Suitable for both greenfield projects and replacement of existing boilers.

Key Features

  • High thermal efficiency with optimized heat transfer surfaces
  • Rugged and heavy-duty construction for long operational life
  • Efficient combustion with low unburnt fuel losses
  • Designed for continuous 24×7 industrial operation
  • Suitable for multiple solid fuels — coal, wood, and biomass
  • Large furnace volume for complete fuel combustion
  • Uniform steam generation with excellent steam quality
  • Low fuel consumption and reduced operating cost
  • Easy inspection and maintenance access
  • Robust pressure parts from certified boiler-quality steel
  • High combustion stability under varying load conditions
  • Compact design requiring minimal installation space
  • Manual, semi-automatic, or fully automatic fuel feeding options
  • Designed for easy integration with pollution control equipment
  • Compliance with applicable boiler manufacturing standards

Coal / Wood Fired Steam Boiler Specification

Fuel Type
Coal, Wood, Solid Biomass
Capacity Range
0.5 TPH – 25 TPH
Working Pressure
10.54, 15, 17.5, 21 kg/cm²(g) and higher on request
Efficiency
82–88% (GCV basis)
Configuration
Fire Tube / Water Tube
IBR Compliance
Available (IBR & NIBR)
Combustion System
Fixed Grate / Travelling Grate / Reciprocating Grate
Fuel Feed
Manual / Semi-Automatic / Fully Automatic
Mounting
Skid Mounted / Site Erected

Fuels Used

Indian CoalImported CoalSteam CoalFirewoodWood LogsWood ChipsSawdust (with suitable feeding system)Biomass WasteAgricultural Residues (selected applications)Mixed Solid Fuels
Steam Generation Capacity
0.5 TPH to 25 TPH
Custom capacities available on request
Operating Pressures
10.54 kg/cm²(g)15 kg/cm²(g)17.5 kg/cm²(g)21 kg/cm²(g)
Higher values available for specialized applications

Combustion Technology

Fixed Grate Combustion

Ideal for smaller capacities where fuel characteristics remain relatively consistent.

Travelling Grate Combustion

Provides continuous fuel movement, better combustion efficiency, uniform heat distribution, and reduced manual intervention.

Reciprocating Grate Combustion

Suitable for fuels with varying moisture content and mixed fuel applications. Offers excellent combustion control and improved fuel burnout.

Optimized Air Distribution

Primary and secondary air distribution ensures complete combustion while reducing smoke generation and improving thermal efficiency.

Balanced Draft System

Engineered draft control maintains stable furnace pressure, ensuring safe and efficient boiler operation.

Applications

Process Steam GenerationProcess HeatingSterilizationDrying OperationsTextile Dyeing & ProcessingChemical ProcessingFood ProcessingPharmaceutical ManufacturingDistillationLaundry OperationsCuring ProcessesHeating Systems

Industries Served

Textile & Garment ManufacturingFood Processing PlantsRice MillsPaper & Pulp IndustryChemical IndustriesPharmaceutical PlantsDairy & Milk ProcessingRubber IndustryPackaging IndustryEngineering & Fabrication UnitsPlywood & Laminate ManufacturingWood Processing IndustriesDistilleries & BreweriesEdible Oil ProcessingHospitals & Institutional Facilities

Advantages

Lower Operating Cost

Solid fuels such as coal and wood offer lower fuel costs compared to liquid and gaseous fuels, reducing the overall cost of steam generation.

High Fuel Flexibility

The boiler can efficiently operate on different grades of coal and multiple wood-based fuels, allowing industries to choose the most economical fuel available locally.

Reliable Steam Supply

Designed for continuous industrial operation, the boiler delivers stable steam pressure and consistent steam quality even under fluctuating process loads.

Robust Construction

Heavy-duty fabrication and premium-quality pressure parts ensure a long service life with minimal downtime.

Improved Thermal Efficiency

Optimized furnace design, efficient heat transfer, and controlled combustion reduce fuel consumption while maximizing steam output.

Easy Maintenance

Large access doors, simplified internal layout, and easily accessible components reduce maintenance time and improve serviceability.

Environmentally Responsible

Efficient combustion technology reduces particulate emissions and unburnt carbon losses. Compatible with multicyclones, bag filters, or wet scrubbers to meet environmental regulations.

Optional Accessories

Economizer
Air Preheater
Superheater
Multicyclone Dust Collector
Bag Filter
Wet Scrubber
ID Fan
FD Fan
Chimney
Fuel Feeding System
Ash Handling System
Water Softening Plant
Feed Water Tank
Boiler Feed Pump
Blowdown Tank
Steam Header
PLC-Based Control Panel
Instrumentation & Safety Controls

Frequently Asked Questions(10)

What is the minimum capacity available?
We supply coal / wood fired steam boilers starting from 0.5 TPH for small-scale industrial applications, up to 25 TPH for large process plants.
Is IBR certification available?
Yes. All boilers above atmospheric pressure are supplied with full IBR certification as required by the Indian Boiler Regulations Act.
Can I switch between coal and wood fuel?
Yes — the grate and combustion chamber designs are typically compatible with both coal and dry wood. Specific fuel switching capability depends on the configuration; our engineering team can advise.
What pollution control equipment do I need?
PCB norms require APC for solid fuel fired boilers. GyanTosh can supply the complete system including multicyclone, bag filter, or wet scrubber along with the boiler as a turnkey package.
Can the boiler run 24×7 continuously?
Yes — GyanTosh coal and wood fired boilers are designed and built for continuous 24×7 industrial operation with minimal planned downtime for routine maintenance.
What is the typical installation timeline after delivery?
A packaged boiler installation typically takes 2–4 weeks after delivery, depending on site readiness. Site-erected or larger boilers may require 4–8 weeks for installation, testing, and IBR inspection.
Do I need a chimney along with the boiler?
Yes — a chimney is required for draft and flue gas discharge. GyanTosh can supply and install self-supporting MS chimneys sized for your boiler capacity and site conditions as part of the turnkey package.
What routine maintenance does the boiler require?
Daily checks cover water level, steam pressure, and blow-down. Weekly tasks include cleaning of heating surfaces and flue passes. Monthly inspection covers the grate and ash handling systems. Annual IBR inspection with hydraulic pressure testing is mandatory. GyanTosh offers AMC contracts to manage all scheduled and breakdown maintenance.
Can GyanTosh handle the complete turnkey installation?
Yes. GyanTosh provides complete turnkey solutions covering engineering, supply, civil coordination, installation, commissioning, IBR inspection, operator training, and post-handover support — single-point accountability from start to handover.
How much fuel does a 1 TPH coal fired boiler consume per hour?
As a rough estimate: a 1 TPH boiler at 83% efficiency and 10.5 kg/cm² requires approximately 130–160 kg/hr of coal (GCV ~4,500 kcal/kg) or 180–220 kg/hr of dry wood (GCV ~3,200 kcal/kg). Our team provides detailed heat balance calculations for your specific fuel and operating conditions.
What we’ll need for a fast quote
  • Capacity / size requirements
  • Process or application details
  • Material preference (M.S / S.S where applicable)
  • Installation location & delivery timeline
Quick Inquiry
GYANTOSH FABRICATORS PRIVATE LIMITED

Share your capacity, fuel type, and application — we respond within 24 hours.

Head Office: 7/6C, Industrial Area No.2, AB Road, Dewas, Madhya Pradesh, India · Branch Office: 4, Nyay Nagar, Indore, Madhya Pradesh, India